Accidents are an inherent risk in any manufacturing environment, and forklifts are no exception. Each year, forklift-related incidents lead to approximately 34,900 serious injuries and 61,800 non-serious injuries.

The alarming rise in forklift accidents nationwide is a significant concern. However, according to OEA Safeguard’s “Forklift Accident Statistics,” 70% of these incidents could be prevented with proper safety measures.

What are the accidents mainly caused by a forklift?

• Pedestrian Collisions: Workers on foot are at risk of being struck by forklifts, especially in crowded or poorly organized workspaces. Lack of communication and failure to follow safety protocols can lead to these incidents

• Positioning Problem: Improperly secured or overhanging loads can fall off the forklift, posing a significant hazard to the operator and nearby workers. This often happens when loads are not stacked or balanced correctly.

Tip-Overs: Forklifts can tip over when they are overloaded, driven too fast, or when the load is not balanced properly. Turning too quickly or driving on uneven surfaces can also cause tip-overs.

What are the benefits of installing a position laser light?

• Enhanced Precision: A position laser light helps operators accurately align and position loads, reducing the risk of errors and improving the overall precision of material handling.
• Increased Safety: The laser light provides a clear visual reference, allowing operators to see exactly where the load will be placed. This reduces the chances of accidents, such as dropping or misplacing loads, and helps avoid collisions with other objects or workers.
• Improved Efficiency: With the help of a position laser light, operators can work more quickly and confidently, knowing that their placements are accurate. This can lead to faster operation times and increased productivity.
• Reduced Fatigue: Constantly adjusting and repositioning loads can be tiring for operators. The laser light minimizes the need for such adjustments, leading to less physical strain and fatigue over time.
• Cost Savings: By reducing errors and accidents, a position laser light can help lower the costs associated with damaged goods, equipment repairs, and workplace injuries.
• Better Visibility in Low Light Conditions: In dimly lit environments, the laser light provides a clear reference point, making it easier to operate safely and effectively.

What we should pay attention to choosing a right laser light?

As we may know, lasers are classified for safety purposes based on their potential for causing injury to humans’ eyes and skin.

Most laser products are required by law to have a label listing the Class. It will be listed either in Arabic numerals (1 2, 3R, 3B, 4) or in Roman numerals (I, II, IIIa, IIIb, IV). At this website, we primarily use the Arabic numerals, for convenience.

For visible-beam consumer lasers, there are four main classes. Class 2, 3R, 3B, 4). The first two Classes are relatively safe for eye exposure; the last two are hazardous. The chart below shows how the eye injury hazard increases as the laser’s power increases.

When selecting a supplier, ensure that their laser has passed the laser safety certification

Why We Separate the Laser and the Camera?

In the market, it’s common to see laser lights integrated into rearview cameras, which may seem convenient for installation. However, it’s important to consider the lifespan of each component. Cameras typically last 3-5 years, while laser lights have a lifespan of around 10,000 hours. If either one fails, both must be sent back to the factory for replacement or repair. By keeping the laser and camera separate, we avoid this issue and provide a more practical solution.

We recommend separating the laser light and camera, as shown below. This allows you to promptly return the faulty component to the factory, improving work efficiency and reducing costs.

How we could install on forklift?

Here is a reference diagram. It showcases the ideal combination of a wireless monitor and camera for precise positioning.

Conclusion

Choosing the right laser light is crucial. It’s important to be aware of safety standards and verify with the factory whether they have the necessary certifications. If you’re uncertain, feel free to contact us for assistance.